Goal: usable Wi-Fi everywhere in a warehouse or a large building, with access points you placed beforehand instead of moving afterwards.
What you need
- A floor plan with measurements in metres. A builder's drawing is fine, so is a sketch, as long as the distances are right.
- Knowing what the walls are made of, and where the racking stands.
- A PoE switch, or injectors, and room to run cables.
- Knowing what has to be on the network: handheld scanners are a different animal from laptops, and a ten-year-old scanner is often still on 2.4 GHz.
Step 1: draw the floor
- Go to the Wi-Fi plan and add a floor. Set the height to what it really is; a six-metre warehouse is not a 2.8-metre office.
- Pick the floor type: wooden floor, hollow-core slab, concrete, or concrete with underfloor heating. That only counts for floors above or below each other.
- Draw the walls with their material: plasterboard, wood, aerated concrete, brick, tiled wall, glass, coated low-e glass, concrete, reinforced concrete or metal. Per wall you can give the thickness in centimetres, and the tool scales the loss with it.
- Draw rooms as named rectangles. Those are what later give you a coverage percentage per room.
- Put openings in walls where the doors and passages are. An opening costs no signal; a closed door does.
Step 2: the racking
The plan has no racking object, and racking is exactly what sets a warehouse apart from an office. Do it like this:
- A row of full pallet racking shields like a wall. Draw the row as a metal wall where there is steel plate or solid stock in it, and as wood or brick for a row of cardboard boxes.
- Single obstacles go in as objects: a metal cabinet for a switchgear cabinet or a rack, a meter cupboard (with how much cabling and whether the door is metal), a fridge or freezer for cold rooms.
- Racking fills up and empties again. Draw the situation where coverage is worst, because that is the situation the scanner has to work in.
Step 3: place the access points
- Put an access point down and pick the model; the bands and the transmit power come from the catalogue.
- Set the height per access point. In a warehouse you do not hang them at 2.4 metres but off the roof steels; fill in what you are really going to do, because the distance to a scanner at working height counts.
- Choose the antenna: omnidirectional, or a sector with a beam width and a direction you can turn. Above an aisle, a sector looking down the aisle often beats an omni that sends half its power into the roof.
- Switch radios off per band where you do not want them. In a dense layout, 5 GHz only is sometimes better than adding 2.4 GHz, because 2.4 GHz carries much further and so interferes with the neighbours.
- Adjust the EIRP per band if you want to transmit more softly.
Step 4: reading the map
The map colours the signal per spot, through the walls you drew. As a guide: −55 dBm is excellent, −67 dBm is good, −75 dBm is fair and −82 dBm is weak. Per room you get the share that sits at −67 dBm or better, the weakest spot and the average. The advice flags a room that stays under 70 per cent, and an access point hanging within a metre of a heavy obstacle.
Do not aim for the strongest signal everywhere, aim for overlap: every spot should be able to see a second access point, or a gap falls open the moment one fails or a forklift parks in front of it.
Step 5: channels and power
In the Wi-Fi section:
- Set the country correctly: it decides which channels and what power are allowed.
- Channel width 2.4 GHz at 20 MHz. That band holds only three non-overlapping channels (1, 6 and 11, or 2412, 2437 and 2462 MHz); 40 MHz makes it worse.
- Channel width 5 GHz: in a building with many access points, 20 or 40 MHz beats 80. Narrower means more channels and so fewer access points waiting for each other.
- Frequency left empty is automatic. If you fill it in yourself, spread the channels so neighbours never share one. Indoor in the EU: 5180 to 5320 (DFS from 5260) and 5500 to 5700 (DFS). On a DFS channel a radio moves when it thinks it sees radar; in a busy building that is an interruption now and then.
- TX power empty is the maximum. If they hang close together, set it lower. A client that clings to a far-away access point is not worth more power.
Step 6: cabling and PoE
- One cable per access point, Cat6 or better. Draw them on the network board: the cable shows the speed it runs at, and the board tells you when a gigabit port meets a 10-gigabit one.
- On a MikroTik with PoE-out you set
auto-on,forced-onoroffper port, in the Bridge & ports section or by right-clicking a port on the board. forced-onis for passive-PoE devices that do not negotiate. Never set it on a port where something else is plugged in.- The PoE budget is not in this tool. Add up what your access points draw yourself and lay that next to the total budget of your switch. A switch with eight ports does not have to be able to power eight.
Step 7: making it one network
For roaming, the name, security and passphrase have to match on every access point; that is why they belong in a site's shared settings. 802.11r fast roaming makes the handover faster, but some older gear chokes on it: turn it on and test with your scanners before you convert the whole hall. Band steering pushes clients towards 5 GHz. If you manage more than a handful, look at CAPsMAN, so the Wi-Fi settings come from one place.
Step 8: measuring afterwards
- Walk the building with the device that will really work there, not with the newest phone. A handheld scanner has a smaller antenna and sees less.
- On the access point:
/interface wifi registration-table print(wifi package) or/interface wireless registration-table print(legacy package) shows the signal and the rate per client. - Walk the forklift's route, not the guided tour's. Standing still in an aisle says nothing about driving past full racking.
- Measure with the racking full. The plan is an estimate and stays one; a survey on site always has the final word.
What to watch out for
- Hanging them too high. An omni on an eight-metre steel sends most of its power to the floor directly below and to the walls. Lower, or directional, is usually better.
- An access point in or against a metal cabinet. Metal costs 40 dB or more; the plan warns when one hangs within a metre.
- Everything at full power. Then a client hears something everywhere and picks well nowhere.
- Older gear on 2.4 GHz. Do not switch that band off until you are sure nothing still needs it.
See also Channels and power, PoE-out and Recipe: roaming.